Includes complaints related to the transmission and other drivetrain components. Flex plate cracking is a specific concern that can lead to sudden deceleration. Estimated repair cost: $1,500 - $4,000.

Electrical System Failures

Various electrical issues have been reported, including problems with the Battery Energy Control Module (BECM) on PHEV models, which can lead to propulsion system failure. Estimated repair cost: $300 - $1,500.

Engine and Engine Cooling System Leaks

Beyond coolant intrusion, general leaks from the engine block heater or other cooling system components have led to recalls and complaints, posing fire risks. Estimated repair cost: $200 - $1,000.

CARFOCALvehicle research

2019 Ford Fusion Maintenance guide

Name: Maintenance dataset for 2019 Ford Fusion
Creator: Carfocal

v1.0Updated May 30, 2026Daniel Wilson4 Sources Analyzed2 Critical Recalls

MAINTENANCE SUMMARY

The 2019 Ford Fusion demands vigilant maintenance due to significant engine coolant intrusion issues, often leading to catastrophic engine failure. Prioritize regular cooling system inspections, especially after 20,000 miles, and be aware of prevalent powertrain and electrical system concerns.

View Critical Issue: Engine Coolant Intrusion

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Reliability Score

Est. Annual Maintenance Cost

$1,000 - $1,500

TSBs & Recalls

49 TSBs | 4 Recalls

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Key Takeaways

Engine coolant intrusion is the most critical failure point, frequently resulting in complete engine failure.
Powertrain and engine cooling system issues are highly prevalent and require close monitoring.

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Critical service intervals

Common failure analysis

Symptoms and prevention guidance