Steering System Malfunction

Failures in the electronic power-assisted steering (EPAS) system, often involving the steering rack or control module, can lead to a complete loss of steering assist. This is a severe safety hazard, frequently reported at low to moderate mileage. Estimated repair cost: $2100+.

Exhaust Fume Intrusion

Exhaust gases can enter the cabin due to issues with cabin seals, particularly after crash repairs or improper installation of aftermarket equipment on police versions. While NHTSA investigated, no recall was issued, but Ford offered repairs. Estimated repair cost: Varies (may involve seal replacement or exhaust system repair).

Rear Suspension Toe Link Fracture

Multiple recalls have addressed the potential for rear suspension toe links to fracture, especially in areas where road salt is used. This can lead to a loss of steering control and increase the risk of a crash. The issue is often linked to corrosion or seized ball joints. Estimated repair cost: Covered by recall; otherwise, varies.

Owners have reported issues with hard shifting, gear slipping, and in some cases, complete transmission failure. This can be due to degraded fluid, worn components, or torque converter issues. Estimated repair cost: Varies significantly based on the repair needed.

2016 Ford Explorer Maintenance guide

Name: Maintenance dataset for 2016 Ford Explorer
Creator: Carfocal

v1.1Updated May 30, 2026Daniel Wilson14 Sources Analyzed5 Critical Recalls

MAINTENANCE SUMMARY

The 2016 Ford Explorer presents a maintenance profile marked by significant concerns, primarily revolving around its throttle body and steering system. Frequent throttle body failures, often occurring at low mileage, lead to a sudden loss of power and can trigger a 'wrench' or 'check engine' light, necessitating prompt attention.

View Critical Issue: Throttle Body Failure

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Reliability Score

Est. Annual Maintenance Cost

$1,000 - $2,000

TSBs & Recalls

122 TSBs | 25 Recalls

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Key Takeaways

Throttle Body Failures: A common and critical issue leading to sudden power loss and 'limp mode'. Early detection and replacement are vital.
Steering System Malfunctions: Frequent reports of power steering assist loss and complete steering failure pose significant safety risks.

3 more takeaways unlock below

Critical service intervals

Common failure analysis

Symptoms and prevention guidance