Master cylinder leaks into the brake booster, leading to low brake fluid warnings and potential complete brake failure. This issue is frequently cited in complaints and recalls. Estimated repair cost: $600 - $1,000.

Throttle Body Failure

Throttle body issues (P2112, P2111 codes) can cause sudden loss of acceleration and engagement of limp mode. This is a recurring complaint and a significant safety risk. Estimated repair cost: $450 - $700.

HVAC Blower Motor Failure

Failures of the HVAC blower motor and associated wiring have been linked to overheating and potential fires. Estimated repair cost: $300 - $500.

While less specific, engine-related complaints are the most frequent, suggesting potential for various internal component wear or performance issues. Estimated repair cost: $500 - $2,000+.

Electrical System Faults

Beyond the HVAC blower, other electrical system issues are reported, including wiring problems. Estimated repair cost: $200 - $800.

CARFOCALvehicle research

2016 Ford Expedition Maintenance guide

Name: Maintenance dataset for 2016 Ford Expedition
Creator: Carfocal

v1.0Updated May 30, 2026Ethan Miller4 Sources Analyzed2 Critical Recalls

MAINTENANCE SUMMARY

The 2016 Ford Expedition requires diligent maintenance, with a strong focus on its brake system and throttle body. These components are prone to failure, necessitating regular inspections.

View Critical Issue: Brake System Failure

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Reliability Score

Est. Annual Maintenance Cost

$700 - $1,000

TSBs & Recalls

76 TSBs | 13 Recalls

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Key Takeaways

Prioritize inspection of the brake system, specifically the master cylinder and brake booster, due to frequent leaks and potential failure.
Be vigilant for symptoms of throttle body failure, such as hesitation or loss of acceleration, as this is a common and safety-critical issue.

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Critical service intervals

Common failure analysis

Symptoms and prevention guidance