Electrical System Malfunctions

A broad category encompassing numerous issues, including sensor failures, module communication errors, and power delivery problems. This accounts for the largest percentage of complaints. Estimated repair cost: $200 - $1,500+.

Engine Issues (e.g., EGR Valve)

While the Volt is a plug-in hybrid, the gasoline engine can experience issues. EGR valve failures can lead to reduced propulsion and potential overheating. Estimated repair cost: $300 - $800.

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2016 Chevrolet Volt Maintenance guide

Name: Maintenance dataset for 2016 Chevrolet Volt
Creator: Carfocal

v1.0Updated May 30, 2026Ryan Davis4 Sources Analyzed1 Critical Recalls

MAINTENANCE SUMMARY

The 2016 Chevrolet Volt presents significant maintenance considerations, with a 'Below Average' reliability verdict and 266 complaints logged. Key concerns include widespread electrical system issues (25.6% of complaints) and powertrain problems (18%), notably the 'Shift to Park' failure and potential Battery Energy Control Module (BECM) malfunctions.

View Critical Issue: Battery Energy Control Module (BECM) Failure

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Reliability Score

Est. Annual Maintenance Cost

$300 - $600

TSBs & Recalls

830 TSBs | 1 Recalls

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Key Takeaways

Focus on electrical system health due to frequent BECM and 'Shift to Park' issues.
Regular inspection of hybrid system cooling components is vital.

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Critical service intervals

Common failure analysis

Symptoms and prevention guidance